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Drumstick Painting Box

10/23/2017

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Here's another Plexiglass item that Sylvia and I created a few months ago.

This "Drumstick Painting Box" started out as an Earring Display. A company was throwing it out, so we told them we could make something out of it.

"Plexiglass" / "Acrylic" is a very different type of material to work with. Whether it's "thin", as with the material on this Display Case, or "thick" like the pieces we used in our main shelving unit, this stuff is just not what I'm used to. Granted, I'm not very handy with "Power Tools" and barely know how to create things with "Hand Tools" but this clear plastic doesn't behave like "Wood" or "Metal". (Not that I know what I'm doing with those materials either.)
  • If you cut Plexiglass / Acrylic too fast, it will melt. Even if you use a "Scoring Tool" to hand-score (etch) into a sheet, in order to "cut" it, dragging the Scoring Tool too quickly across its surface will cause the plastic shavings to become very hot and actually "stick" or "bond" to the metal part of that Tool.
  • Sawing or Drilling into Plexiglass too slowly will cause it to crack, splinter and shatter.
  • If you're using a standard Drill Bit, you really do need to start with a very narrow diameter Bit and work your way up to the size you ultimately need. I've found that the best Drill Bits are not the standard "spiral" type. Instead, use the "flattened-V" shaped Bits.
  • Using "Acetone", you can actually "bond" 2 pieces of Plexiglass together. This is how I added the back edge to the UltraNova's dust cover.
  • Acetone will also "un-bond" 2 pieces of Plexiglass from each other. However, this is not a perfect science. In my experience, one or both pieces may simply break in the process.
Below, are some photos of a "Drumstick Painting Box" that we created…
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